From concept to creation

The process begins with receiving an enquiry from the customer. Providing detailed product specifications ensures a faster and more accurate quotation. A complete enquiry should include the following:

• Quantity: Total units required, broken down into specific segments if applicable.
• Bag dimensions: Width, height, and gusset/sides.
• Fabric specifications: Material type (natural, dyed with specific color, laminated, un-laminated, starched, or bleached).
• Handle details: Handle style and dimensions (end-to-end).
• Accessories: Any additional bag features or specific requirements.
• Artwork details: Number of print colors, artwork positioning, and design specifics for each side.
• Shipping terms: Specify terms like FOB, CIF, CNF, or DDU.

Providing this level of detail helps streamline the process and ensures timely responses.

Upon receiving a detailed enquiry, we provide a competitive quotation tailored to the customer's needs.

• Our fast and efficient quoting process ensures minimal delay in communication with the customer.
• This significantly reduces the time required to finalize the order.

A layout proof is a digital blueprint of the product, created post-order confirmation. It includes:

• Bag dimensions and handle specifications.
• Artwork size, positioning, and printing color codes.
• Label or tag details.
• Other specific design requirements.

The layout proof minimizes initial stage errors, resolves ambiguities, and gives customers confidence in the product design.

Based on the approved layout proof, a product sample is developed.

• For dyed bags, a natural sample with a printed swatch of the dye color is provided.
• Bulk orders: Free printed samples are offered unless the process involves significant development costs (e.g., transfer printing).
• Small orders: A nominal sample development fee is charged.

Once the sample is ready, a photograph is shared for customer approval. Upon approval, the physical sample is dispatched for final confirmation. Once the sample is received and approved, production begins.

An official purchase order (PO) document is mandatory for banking and regulatory compliance.

• Dyeing: Fabric is dyed to achieve the required color (other than natural) using health-friendly, azo-free dyes.
• Lamination: Jute, Juco, and canvas fabrics are laminated with PP or LDPE on the inner side for added durability and shape.
• Starching: For additional firmness, jute fabric can be treated with vegetable starch (less firm than lamination).
• Cutting: Processed fabric is layered and marked for precise cutting. Cutting machines are used to ensure uniformity.
• Printing: Silkscreen printing is performed with water-based, azo-free inks. After printing, the fabric is dried and cured.
• Stitching: Printed fabric and components are stitched together using advanced stitching machines to form the bags.
• Finishing: Loose threads are trimmed, and bags are shaped and flattened to ensure a high-quality finish.
• Quality check: Each bag undergoes individual inspection. Defective bags are either rejected or altered.
• Packing: Finished bags are packed in batches and placed into durable corrugated boxes for shipping.

Our shipping team ensures that the consignment is dispatched as scheduled.

• Post-shipment, documentation, and delivery are actively tracked, and customers are updated regularly.